What We Test

1. Plug–Unplug Lifecycle
We simulate years of use by repeatedly connecting and disconnecting the product using automated cycling rigs.

• Up to 10,000+ plug-unplug cycles

• Captures fatigue, wear, and insertion/extraction degradation

• Tested across USB, Type-C, DC jacks, and custom connectors

2. Insertion & Withdrawal Force
We measure the force required to plug in and pull out each connector to ensure user comfort and standard compliance.

• Verified against industry norms (USB-IF, IEC, etc.)

• Avoids overly tight or dangerously loose connections

3. Mechanical Retention & Pull Strength
We simulate accidental tugs and stress at different angles to validate connector robustness.

• Tensile and retention force tests

• Ensures cables stay connected under daily movement

4. Electrical Continuity & Resistance Monitoring
Before, during, and after mechanical testing, we continuously monitor:

• Contact resistance (mΩ-level accuracy)

• Signal continuity under strain

• Performance drift across thousands of cycles

5. Environmental & Long-Term Aging
We combine plug/unplug testing with:

• Humidity, temperature, and salt spray exposure

• Vibration and thermal shock testing
  This ensures your connector remains stable not only mechanically, but electrically, over time.

Why It Matters

Plug–unplug stress is one of the leading causes of field failure in embedded systems and wearables. We design and test every connector to deliver:

• Tactile reliability (secure fit, consistent feel)

• Signal integrity (no dropouts or resistance spikes)

• Long lifespan (sustained performance after years of use)

Tektos Standard for Durability

• ✔️ Minimum 10,000 plug cycles without failure

• ✔️ < 30 mΩ resistance shift (typically < 5 mΩ)

• ✔️ Full compliance with customer spec or better